Exploring the Benefits of HORSTAD’s Low Profile Castellated System for Refurbishment Projects

Why a Low Profile Castellated UFH System Is the Ideal Choice for Renovations

When it comes to renovation and retrofit projects, finding a heating solution that delivers modern comfort without disrupting the existing structure can be a challenge. Many homes and commercial buildings simply don’t have the floor depth for traditional wet underfloor heating setups. That’s where the low profile castellated UFH system stands out as a smart, efficient, and installation-friendly solution.

What Is a Low Profile Castellated UFH System?

A low profile castellated UFH system uses specially designed castellated panels that securely hold underfloor heating pipework in place. The “low profile” nature of the system means the panels and heating components add minimal height to the existing floor—often just 20–30mm, depending on the build-up.

This design allows installers to lay pipework quickly and accurately, creating a robust wet UFH system without the need for deep screeds or extensive subfloor work.

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Why Low Profile Matters in Renovation Settings

Renovation projects often come with strict constraints:

  • Limited floor height

  • Existing doors, thresholds, and fixtures that can’t be raised

  • Mixed floor constructions

  • Historic building considerations

A traditional underfloor heating system often requires a significant depth for insulation, pipework, and screed. In contrast, a low profile castellated UFH system offers all the benefits of wet UFH without disrupting the building’s existing architecture.

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Key Benefits of a Low Profile Castellated UFH System

1. Minimal Floor Build-Up

One of the biggest advantages is the ultra-slim construction. This makes it perfect for:

  • Retrofitting older properties

  • Renovating apartments or multi-storey dwellings

  • Maintaining original door heights

  • Avoiding costly modifications to staircases or fixtures

2. Simple and Clean Installation

Castellated panels make pipe routing straightforward. This reduces:

  • Installation time

  • On-site waste

  • Risk of installation errors

The panels lock the pipe into place, creating consistent pipe spacing for even heat distribution.

3. Ideal for Renovation Projects

This system shines most in renovation work where traditional UFH simply isn’t feasible. It’s particularly useful in:

  • Apartments or flats

  • Older homes with wonky subfloors

  • Projects requiring minimal disruption

4. Excellent Heat Output in a Compact Format

Despite its thin build-up, the system offers high heat efficiency thanks to:

  • Consistent pipe spacing

  • Good contact between pipes and the thin screed or levelling compound

  • Even heat distribution across the entire floor

This ensures comfortable, stable warmth without cold spots.

When Should You Choose a Low Profile Castellated UFH System?

This system is the perfect fit when:

  • Floor height is limited

  • You’re retrofitting UFH into an existing building

  • You want the performance of wet UFH without deep screeds

  • Speed of installation is a priority

Why HORSTAD Recommends This System

At HORSTAD, we specialise in supplying high-performance underfloor heating solutions designed specifically for professional installers. Our low profile castellated UFH system is engineered to deliver reliability, fast installation, and excellent comfort levels—ideal for renovation specialists who need flexibility without compromising on performance.

Looking to learn more or need guidance on which underfloor heating system is right for your project? Reach out to our team – we’re here to support you at every step.

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